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编码器(encoder)是将信号(如比特流)或数据进行编制、转换为可用以通讯、传输和存储的信号形式的设备。编码器把角位移或直线位移转换成电信号,前者称为码盘,后者称为码尺。按照读出方式编码器可以分为接触式和非接触式两种;按照工作原理编码器可分为增量式和式两类。增量式编码器是将位移转换成周期性的电信号,再把这个电信号转变成计数脉冲,用脉冲的个数表示位移的大小。式编码器的每一个位置对应一个确定的数字码,因此它的示值只与测量的起始和终止位置有关,而与测量的中间过程无关。
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1、按码盘的刻孔方式不同分类
(1)增量型:就是每转过单位的角度就发出一个脉冲信号(也有发正余弦信号,
编码器(图1)
然后对其进行细分,斩波出频率更高的脉冲),通常为A相、B相、Z相输出,A相、B相为相互延迟1/4周期的脉冲输出,根据延迟关系可以区别正反转,而且通过取A相、B相的上升和下降沿可以进行2或4倍频;Z相为单圈脉冲,即每圈发出一个脉冲。
Tyton5AC901.IUPS-00APC910IFUSVModul4.5AhSchleifring
HAVE7000-12481-0000000Tramec
EndArmaturenV2_63_1_Z_A11_T12_90PFLITSCH
SIEMENSEndcustomer:TIANSHANALUMINUMCO,LTDINDUcoder
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Franke5-5018-83SavinoBarberasrl
EAVMOACatNo.LF350188-CSN:411315-4Type:M2AA112M-4,IE-NDT
SIEMENSVESL8503MPTorque96000NmQtyFLUIDOSISTEM
LippoldGmbHK0.001.005robohand
HARTINGFAV413No.D.682TEMA
(2)值型:就是对应一圈,每个基准的角度发出一 该角度对应二进制的数值,通过外部记圈器件可以进行多个位置的记录和测量。
Tyton5AC901.IUPS-00APC910IFUSVModul4.5AhSchleifring
HAVE7000-12481-0000000Tramec
EndArmaturenV2_63_1_Z_A11_T12_90PFLITSCH
SIEMENSEndcustomer:TIANSHANALUMINUMCO,LTDINDUcoder
Vision262036500HOLEX
Knoll10800472742FEUERHERDT
Funke557654-09Staubli
Gems90200653-507-100300055907RAZIOL
ganterSR85S.02Noratel
SOURIAU731100WICOM
heidenhain90205020-402-1003-1-5-17-114-3-1000-317SANKYO
RITTALSK3310230ERICH
SIEMENS2500421+2501156ELTRACE
DietzBNS36-11Z-R-5Mradicon
DE-STA-COEDS3446-3-0250-000ERA-SIB
heidenhainWSM10120ZR-01M-C-N-24DGbardiani
VahleMKD440-D-25.0,25kvAR440vTBHGmbH
ZENNER301350201212L1600KAMAGNR:61117198RAPID
kistler6471817SC44.21pro230VDIGITALTIMESWITCHLABINO
TrelleborgPNMACU114090003Jungmichel
JOHNSONPUMPA000300352K40UZT12A26.4L4=22+1.35Schwabe
KukaVAEW-15bdtronic
HBMZP93ASNO:A0213Semadeni
PFLITSCH165178SE10VAHLEDIETZEL
Franke5-5018-83SavinoBarberasrl
EAVMOACatNo.LF350188-CSN:411315-4Type:M2AA112M-4,IE-NDT
SIEMENSVESL8503MPTorque96000NmQtyFLUIDOSISTEM
LippoldGmbHK0.001.005robohand
HARTINGFAV413No.D.682TEMA
3、以编码器机械安装形式分类
(1)有轴型:有轴型又可分为夹紧法兰型、同步法兰型和伺服安装型等。 [2]
(2)轴套型:轴套型又可分为半空型、全空型和大口径型等。
4、以编码器工作原理可分为:光电式、磁电式和触点电刷式。
NORD170M6205630A1250VSCAIME
hydac71425619Ringler
JosefMessmannH-605.130.810XYLEM
SIEMENS581-100-02simalube
parkerFGFKQ3150404-22,4TRETTER
SIEMENSMS0010G124T-316mks
brevini30000013036Middleblackitem(withoutbelt)Garburg
Bucher2.2KW4P380VK21R-100L-4Rexroth
MPFiltriGPP5013NO-00-ACOPRIM
barth309777-05Bürklin
Block2251R012S1.5G+2225.44:1MANNESMANNDEMAG
HalliteNr:00249412GMW
Grecon28RB20M0BalluffGmbH
framo390925-01ERNST
ABB627Self-regulatingvalveAEC
UNIMECLR6000-2RSR=LR6000NPPUPneumax
BucherBEW606MICRODETECTORS
baumerO-Ring,[DASH#442]VERIBOR
SUTO06F.410.17.56AKH
HIRSCHMANNSTA405550-GMVX+450Nr.1214024595-763522Alco
HARTING10005774WOHLHAUPTER
REERGT_40_25CAMLO
SCHLEICHER25AT10endless7280mm1260021MAVILOR
FROMM0302517GWA-064Henkel
JOST8062976Q-Lab
ESCHAR900214081VT-VSPA2-50-1XT1KAPSTO
BROOKSRepairkits71000619C.T.S.
KukaBallseatVA40stainlesssteelFFG
GOYEN6ES7332-5HB01-0AB0ERICH
baumerSK3243.060JOUCOMATIC
hydromecI0014SSchwalb
ECMN6HP03-3barMFG292044Tekon
fortressPI3605-1312in315barpneumatikatlas
kaiserNO.66548TN48466494GLACIER
Atlas778-11042-01simix
EmersonDIN912black12.9M24Voltcraft
INA6ES7322-1BL00-0AA0Sommer-automatic
ROTHERMUNDTEAM58C40964096B828PPX10X6MER5MElringKlinger
HENSTLER1422522VMSE-HR-FI.φ18x9,8-M6PARVALUX
REDLION8.5020.4511.4096pall
VaconGSC-C3KA-FF23pall
ALLENBRADLEY569505viledon
KOSTALBoschProximitySwitch0830100353MIL`S
SeraH0424239001(FPM)3200082239MurtfeldtKunststoff
SCHUNK9204B-SP50-10kNYASHFILTERS
KabelSchleppGrommet-KDTZE08SERTO
SIKORFD60150SystemtechnikLEBER
ZFZ024.65701COPRIM
EdmundOpticsFCO318-4W(±20kPa.)Pfeuffer
E-T-A900713FR10RRICO
SchrackEKRPROCOM50BKW
EMHART26-1061-24-579ROSSI
SIEMENS11172339Beru
JungCLMB1-AJ2C8P022500trafox
ARGOHYTOS8056x240SG+SG35(k)-SoChrist
RotelmannX6.020.030Henke-Sass
W+SthermofixGL-(9)armaturen-aichhorn
SIEMENS735078Marquardt
pall1010874Dixon
GRUNDFOSPt-MU0-160°CPT100PN72416400ZIEHL-ABEGGSE
HAZETI0014SSWurth
framo600104000BROOKS
VaisalaRAM0600MD621C304311FOTOELEKTRIK
hydacPAP0306P14REMS
ABBPV-ADSP4-S26KendrionBinder--Germany
GSR85152Elektra
Rexroth24105600Samsomatic
SMC1-U2B-5KWSalamon
SCHLEICH11005201VALVAUT
STEGOLC195F-940mmLC195F-940mmBBA
FortunaStatox501ExHRCmultronic
Staudinger7140209CAMAK
SIEMENSCBE130-0m45F-00K-102-748MORGANREKOFA
Auma1042970-02F.lliGiacomello
BuschjostZahnradpumpeKF20RF2-D15Material:GusseisenSirena
heidenhainX1.004.350BAXLO
framo19340060271VIVOLO
DADCO80102-01-WS141149592044SINEAX
SOURIAU8713-25ALDAK
LENZE92-24-94dustcontrol
BAUMUELLER307254Nexen
BEKOP8481248-1SchimpfGmbH
Stauff221-000897Savino
Rechner3640.0112BELLODI
schwerBFK460-14E288VDC75NMBihl+Wiedemann
MTL27052DV-B445STW
HA-StockerGDMseries934939-109KANE
richterIRDH275BM-727SAPELEM
BucherBKH-16S-13-11130IrlbacherElektronik
MAEDLERME4012PA-FSFERNICE
DAMPTAC20MH55PNMiunske
DIATESTZMTO1730000FMB-Blickle
kimo22.116.00003LUKAS
编辑
1、编码器本身故障:是指编码器本身元器件出现故障,
编码器(图2)
导致其不能产生和输出正确的波形。这种情况下需更换编码器或维修其内部器件。
2、编码器连接电缆故障:这种故障出现 维修中经常遇到,应是优先考虑的因素。通常为编码器电缆断路、短路或接触不良,这时需更换电缆或接头。还应特别注意是否是由于电缆固定不紧,造成松动引起开焊或断路,这时需卡紧电缆。
3、编码器+5V电源下降:是指+5V电源过低, 通常不能低于4.75V,造成过低的原因是供电电源故障或电源传送电缆阻值偏大而引起损耗,这时需检修电源或更换电缆。
4、式编码器电池电压下降:这种故障通常有含义明确的报警,
编码器(图3)
这时需更换电池,如果参考点位置记忆丢失,还须执行重回参考点操作。
5、编码器电缆屏蔽线未接或脱落:这会引入干扰信号,使波形不稳定,影响通信的准确性,必须保证屏蔽线可靠的焊接及接地。
6、编码器安装松动:这种故障会影响位置控制 精度,造成停止和移动中位置偏差量超差,甚至刚一开机即产生伺服系统过载报警,请特别注意。
7、光栅污染 这会使信号输出幅度下降,必须用脱脂棉沾*轻轻擦除油污。